TiCl2 is a promising precursor for producing metallic titanium alloys and titanium-based ceramics.How-ever,the effective synthesis of high-quality TiCl2 powder remains challenging.Herein,a fluidized bed reactor(FBR)providing a high gas-solid contact area was employed to synthesize TiCl2 powder using a reliable TiCl4-Ti reaction system.Optimal reaction conditions(600℃and 120 min)were determined for the proposed Ti-TiCl4 system by kinetic investigation.A dense Ti layer was regenerated upon the original surface of the Ti powder as a result of TiCl2 disproportionation at high temperature(above 700℃),which impeded infiltration by gaseous TiCl4.The particle size of the Ti reducing agent played a vital role in the production ofTiCl2 powder.A mean particle size of 24.5 μm was confirmed to be the most feasible option based on the optimal chlorinated depth(17 μm).