A comparative study of Ni/Al2O3-SiC foam catalysts and powder catalysts for the liquid-phase hydrogenation of benzaldehyde
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摘要:
In this study,Al2O3-washcoated SiC (Al2O3-SiC) foams and Al2O3 powder were employed as the supports of a Ni catalyst for the liquid-phase hydrogenation of benzaldehyde.A series of Ni/Al2O3-SiC foam catalysts and Ni/Al2O3 powder catalysts with a Ni loading from 10 wt% to 37 wt% of the weight of Al2O3 were first prepared by a deposition-precipitation (DP) method.The catalytic activity and recyclability of both kinds of catalysts were then compared.Although it had a smaller accessible surface area with the reactant,the foam catalyst with a Ni loading of 16 wt% exhibited a slightly higher conversion of benzaldehyde after 6 h (of 99.3%) in comparison with the Ni/Al2O3 catalyst with identical Ni loading (conversion of 97.5%).When the Ni loading increased from 16 wt% to 37 wt%,the reaction rate obtained with the foam catalyst increased significantly from 0.108 to 0.204 mol L-1 h-1,whereas the reaction rate obtained with the powder catalyst increased from 0.106 to 0.123 tol L-1 h-1.Furthermore,the specific activity (moles of benzaldehyde consumed by 1 g min-1 of Ni) of the foam catalyst with a Ni loading above 30 wt% was superior to that of the powder catalyst because of its smaller Ni-particle size and higher mass-transfer rate.The foam catalyst displayed a high recyclability as a function of run times owing to the strong interaction between the Ni component and the Al2O3 coating.The conversion of benzaldehyde over the foam catalyst remained almost unchanged after being used 8 times.In comparison,a drop of 43% in the conversion of benzaldehyde with the powder catalyst was observed after being used 7 times due to the leaching of the Ni component.