Numerical Simulation of Molten Metal Droplet Behavior in Gas Metal Arc Welding by Three-Dimensional Incompressible Smoothed Particle Hydrodynamics Method

• 作者: Hisaya Komen Manabu Tanaka Masaya Shigeta
• 来源期刊: 流量控制、测量及可视化(英文)
• 学科: 物理学
• 关键词: SPH METHOD Gas METAL Arc Welding MOLTEN METAL DROPLET Transfer Simulation
• 年，卷（期）: 2018,（2）
• 页码范围: 66-81
• 页数: 16页
• 分类号: O35

摘要

The numerical model was developed using a SPH (Smoothed Particle Hydrodynamics) method and the projected transfer phenomena during a GMA (Gas Metal Arc) welding were simulated by the model to clarify mechanisms of the phenomena. As a result, the droplet transfer mode obtained from this calculation was regarded as a projected transfer mode in which the liquid column grew about 1 mm and a droplet grew up until its diameter became large the same as a wire diameter,?after that it was detached from the tip of the column. In addition, 10 droplets were formed for 0.1 s through these growth and detachment processes at the tip of a wire. To compare with the numerical results, actual GMA welding was carried out and molten metal droplet transfers were taken by high speed camera. The diameter of a wire, the length of a liquid column, the velocity of a droplet right before it reached a weld pool obtained by simulation showed good agreement with experiment.